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How Much Does Epoxy Garage Floor Cost?

Epoxy Garage Floor Cost

On average, epoxy garage floor costs $3375. Epoxy garage flooring costs ranged from $750 to $6,000 for the US in 2019. The average 1 car epoxy garage floor costs $1874, while a 2 car epoxy garage floor costs about $3,600. With the professional installation of garage epoxy floors ranging from $3 to $12 per square foot, this means prices can range from $750 to $3,000 for a single car garage that’s 350sqft in size, and $1,200 to $6,000 for a 400-500sqft double car garage.

Epoxy Garage Floor Cost By Square feet

An epoxy/Polyaspartic professionally installed decorative chip floor coating should not cost more than $6 per square foot when using good quality concrete for a two car garage.

The overall cost of the project directly affects the size of the floor to be finished with epoxy. The total cost will be higher when the floor is larger, conversely, the price per square foot usually drops for larger spaces. AES usually finishes two to two and a half car garages, roughly 400-450 square feet in size. Here are some cost exampled based on size and floor condition.

  • $3.00 per square foot for a fair shape 400-450 square foot garage floor totaling between $1,200-$1,350.
  • $3.25 per square foot for damaged concrete on a 400-450 square foot garage floor totaling between $1,300-$1,462.50.
  • $3.25 per square foot for a water-based epoxy needing to be removed from a 400-450 square foot garage floor totaling $1,300-$1,462,50. (A 400-450 square foot garage will take two days for two professionals to complete.)
  • $2.75 per square foot for a fair shape 600-800 square foot showroom floor totaling between $1,650-$2,200.
  • $1.75 per square foot for a fair shape 10,000 square foot industrial floor totaling $10,000.

Arizona Epoxy Systems Is An Epoxy Flooring Conractor In Phoenix, Arizona

Arizona Epoxy Systems offer professional garage epoxy flooring installation services in Arizona. Our service area in Arizona includes Phoenix, Tempe, Scottsdale, Glendale, Chandler, Mesa and more. Get an epoxy flooring estimate by contacting us today. Learn more about epoxy flooring costs.

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Epoxy Flooring Cost 2019

Epoxy Flooring Cost

On average, epoxy flooring costs $2,108. Epoxy flooring costs ranged from $1,407 to $2,942 for the US in 2019 according to HomeAdvisor. Professional epoxy flooring installation costs anywhere from $3 to $12 per square foot including materials and labor. Equipment and material alone will cost about $2 to $5 per square foot.

Epoxy flooring is a coating or paint system which is often developed using two different materials. When these materials are combined, it results in a fast hardening substance that forms a durable high-gloss or semi-glossy floor surface. However, epoxy tends to fade or become yellowish when being directly exposed to sunlight. Epoxy is able to be used on cement, wood, metal or concrete surfaces, and may be used as an undercoat under other types of flooring, but commonly used with residential or commercial concrete garage flooring. Prior to drying, paint flakes can be sprinkled on epoxy to create granite simulated textures, or patterns. Alternatively, colored sand can be used to create a less slippery surface.

How Much Does Epoxy Flooring Cost?

Epoxy Flooring Cost Infographic

There are three epoxy flooring categories:

100% solid epoxy coating is the most expensive type, commonly used in commercial or professional flooring with water-based and solvent-based epoxies that both contain roughly 40% to 60% epoxy. Water-Based epoxy paint will be easier to apply and thinner. However, it will not have the durability compared to solvent-based epoxy coating as it is thicker and covers imperfections better. Although it requires respirators to be worn during applications, commonly solvent-based epoxy is more expensive than water-based systems. The water-based epoxy costs begin around $30-$50 per gallon, while 100% solid or solvent-based epoxy costs $45 to $150 per gallon. Additionally, thicker coatings can require additional gallons of epoxy compared to thinner paint for the same square footage.

Epoxy Garage Floor Cost

The average epoxy garage floor cost is $1,875 for a 1 car garage and $3,600 for a 2 car garage. Generally, a professionally installed garage epoxy floor ranges between $3 to $12 per square foot, which averages $750 to $3,000 for a single car garage of 250 sq. ft., or $1,200 to $6,000 for a double car garage of 400 to 500 sq. ft.

Learn more about epoxy garage floor costs

Commercial Epoxy Flooring Cost

Industrial or commercial epoxy flooring costs around $2 to $10 per sq ft depending on the type of epoxy you select. The price depends largely on the type of epoxy applied, how many coats are used, and the method of application (squeegee, roller, trowel, or sprayer).

Industrial Epoxy Flooring Cost

Industrial or commercial epoxy flooring costs around $2 to $10 per sq ft depending on the type of epoxy you select. The price depends largely on the type of epoxy applied, how many coats are used, and the method of application (squeegee, roller, trowel, or sprayer).

DIY Epoxy Flooring Cost

A DIY epoxy flooring kit can range from $50 to $600 and up, depending on the square footage to cover, epoxy type, the number of coats needed, and how many tools and/or materials are included. Additional items could be required, including a squeegee or roller, solvent-resistant brush, rubber gloves, goggles, plastic pail or others that can be an additional $200. Furthermore, the application process often takes two people. When using a brush and roller to apply an epoxy paint kit, it is estimated that a moderate project requires nine hours of labor, spread over three days, with average costs being $120 to $160 for single car garage and $240 to $360 for double car garage.

What’s Included:

Moisture should always be checked for by the installer of concrete flooring prior to installation because the epoxy cannot be applied if there is moisture.

Application of epoxy flooring may need up to seven coats. Typical applications can include the base coat, 1-2 coats of epoxy, broadcast coating of flakes and/or sand for decorative purposes, or to reduce the slippery surface), finished with a top coat. The first step is patching, filling, or leveling areas which require repairs. The concrete is then cleaned and prepared to properly bond with epoxy. There are DIY approaches which includes a mild acid solution for etching concrete surfaces, but grinders or shot blasters with small steel balls are used by professionals for removing prior coatings while opening concrete surfaces.

The next step is combining the epoxy coating or paint together, spreading it according to manufacturer directions. Generally, epoxy applications must be done quickly, while the installers commonly have shoe cleats that allow them to walk on the wet epoxy flooring. Anti-slip substances or colored flakes should be added prior to the epoxy being fully dry, roughly 15 to 30 minutes. These substances, such as sand can be sprinkled using a broadcasting process. A demonstration video is provided by the manufacturer, Palma Inc. for application procedures of applying epoxy with a trowel. Meanwhile, a demonstration video is provided by ThisOldHouse.com showing the application process using a brush and squeegee. Additionally, there is a demonstration video by a car enthusiast which explains the application process using a roller.

Shopping for Epoxy Flooring Installers

There are many different types of epoxy flooring to choose from. You should obtain recommendations of installers from friends, family, and staff at your local home improvement stores to locate the best professional for your needs.

You should ask for references from prior customers, then call and ask questions. Ensure the company has the proper licenses, insurance and they are bonded. Check the Better Business Bureau for any complaints.

Paint stores often carry do-it-yourself epoxy floor kits, including Ace Hardware, Home Depot, Lowes and Sears, or online retailers such as Amazon.

Arizona Epoxy Systems Is An Epoxy Flooring Contractor In Arizona

Arizona Epoxy Systems offer professional epoxy flooring installation services in Arizona, Colorado & Utah. Get an epoxy flooring estimate by contacting us today. Learn more about epoxy flooring costs in Arizona.

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What Is an Epoxy Adhesive?

What Is An Epoxy Adhesive

If you are searching for “what is an epoxy adhesive“, “what is epoxy resin“, “how are epoxy reins made“, “epoxy resin uses” or “what is an epoxy coating“, this post should help clarify! When trying to figure out how effective an epoxy adhesive or resin is, you will find that it helps if you first analyze the basic formulation of the compounds an epoxy adhesive contains.

What Is An Epoxy Adhesive?

In the simplest form, an epoxy adhesive is a copolymer (a polymer made by the reaction of two different monomers, w/ units of more than 1 kind) formed by mixing resin and a hardener together.

How Are Epoxy Adhesive Made?

Epoxies are made by first mixing together two different starting compounds, which are resin and a hardener. Curing begins after mixing the resin with catalyst. The curing process is when molecular chains react to chemically active sites and the results is an exothermic reaction. The resin has epoxide groups and the hardener (catalyst) has amine groups, and the covalent bonds that comes from the combination of these two which creates a linkage consisting of the polymer, and this is what decides how rigid and strong the epoxy is going to be.

The alteration of the mechanical strengths of the properties, electrical, thermal, and chemical resistance, is done during the curing process by monitoring the conditions of the mixture throughout the process using temperature, resin choice, and the hardener compounds. This allows epoxy adhesives to be developed in a wide range of different applications, as well as operating conditions.

What Will Epoxy Adhesives Adhere To?

Epoxy adhesives will adhere to a wide range of different materials, with their properties being dependent on its specified chemistry us within the system, and the nature of its available linkage. A few of the more important requirements in performance is the heat and chemical resistance, good adhesion, water resistance, including insulated mechanical and electrical properties.

What Are Epoxy Adhesives Used For?

Epoxy adhesives are used as a type of structural adhesive and it is commonly provided as either a one-component system or a two-component system. The one-component epoxy adhesive system generally uses a temperature ranging between 2500–3000 F when curing, these conditions produce a higher strength, with an excellent adhesion to all metals, is good environmentally, and has a harsh chemical resistance. Furthermore, epoxy adhesive is often chosen as an alternative for welding or the usage of rivets.

What Are The Different Types Of Epoxy Adhesives?

The systems consisting of one component have been formulated using the pre-catalyzed method, which only requires a moderate amount of heat for curing, this improves its efficiency, avoiding any errors that could occur from the entrapment of air. What’s more, and the speed for the one-component systems are much quicker than that of the two-component systems.

The epoxy system consisting of two-components is different than the one-component system because the catalyzation can occur when at ambient temperatures, and it can also be accelerated with heat. When additional heat is added it will also promote even more cross linkages that can result in more superior properties. Whereas, the system with two components is suitable to bond most surfaces. Since these have the ability to withstand continuous weight/force for an extended amount of time they are considered to be highly stable, and they have a resistance to chemical and physical influences. This is why the two-component epoxy system is thought to be a highly stable product. Both are very versatile, so they are usable for sealing, bonding, coating, and used by many industries for numerous products, including medical devices, electronics, and aerospace. There are some special formulations which makes products cryogenically serviceable, flame retardant, resists high temperatures, cures fast, and much more.

What Is Epoxy Resin?

Epoxy resin are thermosetting polymers that have unique resistance and mechanical properties.

How Are Epoxy Resins Made?

Epoxy resins are made by curing, a process that consists of an exothermic reaction which is achieved by either the epoxy resins reacting with themselves or cross linking with a hardener. This creates epoxy thermoset polymers, with good versatility, resistance, durability and adhesion.

  • Epoxy Resin Uses
  • Fiber reinforced plastics
  • Encapsulating or potting media
  • Industrial epoxy coatings
  • Epoxy flooring
  • Solidifying surfaces that are sandy in oil drilling
  • Non-skit epoxy coatings
  • Rigid forms
  • As a binder in mortar and cement
  • General purpose adhesives
  • Glass reinforced plastic
  • Decorative flooring applications
  • Structural or engineering adhesives
  • Structural matrix material
  • Painting
  • Manufacturing of casts and molds

Different Types Of Epoxy Resin

Fiberglass, Aramid (Kevlar), and Carbon Fiber, all use three main kinds of Resins, which are Polyester Resins, Epoxy, and Vinylester. They all vary in cost and they all have individual characteristics. We will be discussing each of the Resins below. You should be aware of all Resins and Hardeners, as they all have issues related to safety. It would be wise for you to research each of the products you plan on using and make certain that you understand completely about the manufacturers information on its safety, and be sure to follow the recommendations they give to you.

1. Epoxy resins

Though these are the highest priced of the three Resins, they are all going to be worth what they cost. Epoxy Resins are going to be nearly three times stronger than the Resin type that is in line to be stronger. It will adhere very good to Fiberglass Aramid (Kevlar), and Carbon Fiber, and it forms a practically leak-proof barrier. Epoxy will also stick to the older Epoxy’s, as well as the majority of materials very well. The majority of Epoxy’s tend to turn yellow if exposed to water. If you are buying Epoxy to be used under duress of extreme temperature changes or where it will get exposed to water, be sure that you are buying the “all weather” Epoxy Hardener. For instance, one such hardener is referred to as the “West System’s 207 Hardener.”

Note that the majority of Epoxy’s are going to be the color of amber. Anytime a typical amount of a Resin is applied on a composite, but just enough to wet the composite, it is going to turn out clear. There is an exception to the rule if it is applied to wet-out a yellow Kevlar, including Fiberglass that is white in color. In cases like this, the yellow Kevlar will turn slightly darker, and it will appear that the white Fiberglass has a slightly yellow tint. You can also buy Epoxy Resins that is totally clear. One of the totally clear one’s is the West System’s 207 Hardener, and it also includes UV protection. In fact, this s the only Epoxy Hardener that we know of that consists of both characteristics. However, do not confuse the ‘yellowing’ of Epoxy’s that occur over a period of time with the slightly amber in color of nearly all of them have. You can find around four Epoxy’s on the market that does not turn yellow after a certain period of time. No matter if the application is used indoors, the UV will still yellow your Epoxy over time. Should you not have any plans to paint your piece or application and/or you would like for it to have a nice appeal and last a while, the you need to plan on using either a UV coating to protect it (like UV Urethane), and/or the 207 Hardener.

2. Vinylester Resins

These Resins will typically be nearly one-third of what the strength of Epoxy Resins are. They are going to adhere very badly to Aramid (Kevlar), and Carbon Fiber, however, they can still be used as aesthetic applications of the fibers. Primarily used with Fiberglass, but Vinylester Resins are commonly used mostly with Carbon when it is for cosmetic applications, whereas, a Polyester based gel coat or Polyester clear coat will be needed. However, a Resin of this type should never be used with Carbon or Aramid fabrics, not if strength is going to be a primary requirement. Also note that Urethane based on clear coats is alright to use with Epoxy’s.

3. Polyester Resins

These are the Resin types that will cost the least. These kinds have a very poor capability when it comes to bonding and they should not ever be used for a structural work consisting of Carbon or Aramid. However, they will typically work fairly well with Fiberglass. No one should so much as consider using these Resins on a structural application that will contain Carbon Fiber or Aramid.

Arizona Epoxy Systems Offers Epoxy Flooring In Phoenix, Arizona

Arizona Epoxy Systems is Phoenix Arizona’s #1 Epoxy Flooring Contractors with the knowledge and experience neccassary to handle any type of residential or commercial epoxy flooring project. Arizona Epoxy Systems offers epoxy flooring installation in Phoenix, Tempe, Scottsdale and Salt Lake City.

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What’s Epoxy Flooring?

What Is Epoxy Flooring - With Pictures

Are you searching for “What Is Epoxy Flooring?” or for more information about epoxy flooring in general? If so, this epoxy flooring guide by Arizona Epoxy Systems should help!

When it comes to maintaining your house hold, decorating or redecorating, maybe just simple renovation or you’re in need of a change, you may desire to replace your floors for multiple reasons. Wanting a floor that is easily maintained, durable, and strong while upholding an appearance to match the rest of your home, you may find what you are looking for with epoxy floors. If you haven’t heard of epoxy floors before, we have decided to share everything you need to know. Also, if you have any further questions or seek more advice, inquire more from your local specialist for floor coatings.

Epoxy Floor Definition

In case you haven’t heard about epoxy flooring, the most simplistic definition of epoxy flooring is “epoxy flooring is a surface flooring system that is applied at least two millimeters in depth“. It is applied to your floor in multiple layers. As previously stated, an epoxy floor is at least two millimeters in depth, otherwise it is considered to be epoxy floor coating.

Wikipedia’s DefinitionTwo part epoxy coatings were developed for heavy duty service on metal substrates and use less energy than heat-cured powder coatings. These systems provide a tough, protective coating with excellent hardness. Some epoxy coatings are formulated as an emulsion in water, and can be cleaned up without solvents. Epoxy coatings are often used in industrial and automotive applications since they are more heat resistant than latex-based and alkyd-based paints. Epoxy paints tend to deteriorate, known as “chalking out”, due to UV exposure.” [1]

Epoxy in itself is made up of two main components, hardeners and resins. This is a system where the two are mixed together creating a chemical reaction that forms a rigid plastic material that is resistant, durable, and able to bond exceptionally to its substrate. Being as strong as they are, epoxy floors are often used in some of the most demanding environments and industries.

Different Types Of Epoxy Flooring

When it comes to epoxy flooring types, you have a choice of many different types. Your choices include:

  • Epoxy Floors That are Self Dispersing– Used in heavy traffic areas due to its amazing strength.
  • Epoxy Floor Mortar- Used in repairs for cracks before laying other types of epoxy flooring, this is also recognized as the strongest epoxy flooring available.
  • Quartz Sand Self-dispersing Epoxy Floors- Same as regular self-dispersing epoxy flooring, only with quartz sand included for anti-slip qualities.
  • Terrazzo Epoxy Flooring- Mainly used in large spaces, these are very decorative.
  • Anti-Static Epoxy- These are ideal floors to use in highly sensitive areas that require no static present in the environment.
  • Graveled Epoxy Flooring- Offering great anti-slip properties, these are the most decorative flooring, however, much more complicated to lay.
  • Flaked Epoxy Floors- These floors are wonderfully decorative, mixing colored chips/flakes within the epoxy base. These flakes also provide a slightly rough surface offering slip resistance. These colors can be of your choice, combined in any combination.
  • Self-leveling Epoxy Flooring- Easy to clean, as well as maintain, they are most popular in dining rooms and kitchens.

Read More About the different types of epoxy flooring here.

Benefits of Having Epoxy Coating in a Garage

There are many factors that create the benefits of having the epoxy coating in a garage. First, think of what goes on in your garage on a regular basis, epoxy coating has an answer to it. Other than having a good look, a thick application when hardened creates a durable and resilient coating to protect against several of these activities. This coating offers surface abrasion, chemical, chipping, stain, and impact resistance. This offers some ease of mind if you drop heavy tools, or equipment falls over, your floor is protected.

The thicker coats of epoxy also help manage the cleanliness of the garage itself. The majority of dust that is formed in garages come from the shedding of concrete floors. This dust will cling to your cars, benches, and shoes to be tracked into your house. However, a thick coat of epoxy will eliminate the dust as well as covering any spider cracks or flaws in the concrete. The epoxy is anti-dusting due to its topical sealing properties.

The maintenance of the tropical coating in itself is a benefit, it is naturally moisture resistant which is ideal for wet and snowy climates. It is a simple cleaning job of icy brine and road salts that are collected during winter, all it takes is some mild soap and water. Dust mops and soft brooms are best at collecting debris when the floor is dry.

Slip resistant aggregate can be added to the final coat of the epoxy to create a non-skid surface. This is sometimes recommended due to the topcoat that you use. If you chose to add the colored acrylic flakes, and some of the other top coats, can become slippery when they are wet. This is usually not an issue for those in drier climates.

There have been some wonderful reviews and high remarks in regards to the epoxy coatings by home mechanics. The stain and chemical resistance make it less of a hassle for cleaning up oil, anti-freeze, brake fluid, gasoline, and other chemicals. Even if these chemicals sit for a while, they offer no issues on the coatings. Jacks and jack stands, as well as rolling tool boxes, offer no floor damage either. Also, depending on the top coat used, these floorings can be quite reflective making the garage a brighter environment to work in.

Though not resistant to everything, these tough floors are not recommended for garage floors with issues involving moisture. The moisture vapor transmission rate can cause the epoxy to delaminate if too high. Also, welding can be too much for our floors as well, the hot slag will create burn marks.

Explore Your Epoxy Options

One of the most common concerns that is addressed when it comes to garage epoxy flooring is hot tires. Hot tire pick up occurs when the vehicle pulls into the garage after a drive, and the heated tires soften the top coat of the flooring and after cooling with grab and pull the coating away.

However, this is an issue that is associated with the lesser quality products that are store bought paint kits. Usually water based, these lesser epoxy hold only about 50% solid mixture at best offering 3 mils thick, in comparison to the 100% solids epoxy that is 10 mils thick if not more. The thicker quality is found in commercial and professionally installed coatings.

Due to the duration and thicker coatings, warranties of 15 or more years for installation by professionals is becoming more common. Many manufacturer’s warranty against defects for life of the floor.

Stay Tuned For More From The Expert Epoxy Flooring Installers At Arizona Epoxy Systems.

References

  1. ^ Wikipedia “Epoxy”
Written by Arizona Epoxy Systems

Different Types OF Epoxy Flooring

Different Types OF Epoxy Flooring Pictures

Are you searching for “Different Types Of Epoxy Flooring“? If so, Arizona Epoxy Systems can help! Below are the major different types of epoxy flooring systems used in the industry.

Epoxy Flooring Types

When it comes to epoxy flooring, you have a choice of many different types. Your choices include:

  • Epoxy Floors That are Self Dispersing– Used in heavy traffic areas due to its amazing strength.
  • Epoxy Floor Mortar- Used in repairs for cracks before laying other types of epoxy flooring, this is also recognized as the strongest epoxy flooring available.
  • Quartz Sand Self-dispersing Epoxy Floors- Same as regular self-dispersing epoxy flooring, only with quartz sand included for anti-slip qualities.
  • Terrazzo Epoxy Flooring- Mainly used in large spaces, these are very decorative.
  • Anti-Static Epoxy- These are ideal floors to use in highly sensitive areas that require no static present in the environment.
  • Graveled Epoxy Flooring- Offering great anti-slip properties, these are the most decorative flooring, however, much more complicated to lay.
  • Flaked Epoxy Floors- These floors are wonderfully decorative, mixing colored chips/flakes within the epoxy base. These flakes also provide a slightly rough surface offering slip resistance. These colors can be of your choice, combined in any combination.
  • Self-leveling Epoxy Flooring- Easy to clean, as well as maintain, they are most popular in dining rooms and kitchens.
Written by Arizona Epoxy Systems

Epoxy Floor Maintenance Guide

Epoxy Flooring Maintenace Guide

If you are searching for “Epoxy Floor Maintenance“, this guide/article is for you! Proper maintenance will ensure that you will get the most out of your epoxy floor coating. Consider these tips below to maintain and clean your epoxy flooring shine!

Epoxy Cleaning Regiments

When you have epoxy flooring for a long time, with the right maintenance you will realize that it doesn’t take that much time or energy to maintain the coating.

You will only need to mop the floor a few times a year and then just vacuum debris and some spot cleaning. It isn’t a lot of work to keep your floor visually attractive and welcoming to your guests. Compared to other floors that have wear and tear, stains, dust and other types of issues.

Whether you have professional epoxy coating for the garage, porch, basement, pole barn, or sunroom the maintenance and usage tips are basically the same. A few of the items below are just for the hard use epoxy applications.

Epoxy Floor Maintenance Tips:

  1. For vehicle drippings or minor spills, just wipe up with a soft cloth or paper towel.
  2. Routine cleaning is best done with a blue commercial dust mop or soft bristled broom.
  3. For heavy cleaning, sweep the debris away and then mop the floor with a hard foam mop, clear ammonia, and hot water. Use no more than 5 ounces of ammonia for a gallon of water to remove the soiling.
  4. Winter road pretreatment chemicals may cause a hazy film on the floor coating after it has been cleaned. This can be removed with a deck brush and hot water. Continuously rinsing may be needed to keep the chemicals from drying into new areas of your floor.
  5. Stains such as rust may need to be lightly scrubbed with a kitchen pad. If you can’t remove it with hot water, use Soft Scrub. Don’t use Comet or other types of abrasive chemicals on your coating.
  6. You can hose it clean and then squeegeed dry.
  7. Don’t use cleaners that have acids or soap based cleaners. Soap cleaners leave a residue on the flooring which takes away from the shine but becomes really slippery if the floor gets wet.
  8. Use a welcome mate inside the entry door to help remove water and snow from shows when entering. Longer mats may be needed during winter.
  9. Place a mouse pad under kickstands to prevent damage to the coating.
  10. Make sure that all areas are clean before lifting a heavy load with a rolling jack.
  11. Use plywood under jack stands when lifting heavy loads.
  12. Use a welding mat when you are welding on/above the coating.

Avoid Damaging Your Epoxy Flooring

If you constantly mop the epoxy floors, you may end up with a buildup of soapy residue that will the dull the appearance of your floors. This can be stripped by using the third step.

While the epoxy coatings are quite durable, they aren’t indestructible. If damage happens, contact your flooring contractor to find out how you can repair the damage. If you need help maintaining your epoxy floor cleaning/maintenance and happen to live or do business in or around Phoenix, Arizona – Denver, Colorado – or Salt Lake City Utah:  Arizona Epoxy Systems can help! Give us a call today at (480) 423-7390 in Phoenix, or (303) 910-4747 in Denver or Salt Lake City.

Written by Arizona Epoxy Systems

Types of Epoxy Floor Coatings & Their Applications

All Types Of Coating Epoxy Flooring With Pictures

If you are looking for a list of all types of epoxy floor coatings, then you have found the right place.

Epoxy coatings and epoxy floors are being quite popular for industrial and commercial flooring. There happens to be a variety of epoxy coatings that may be used on floors which include self-dispersing coatings, graveled coatings, self-leveling coatings, mortar coatings, vapor barrier coatings, terrazzo coatings, and antistatic coatings. Each type of these coatings will offer a distinct advantage and disadvantage when it is compared to others.

Epoxy Coating Options For Your Flooring:

Self-dispersing Coating Floor Epoxy:

Self-dispersing Coating Floor Epoxy Picture

This type of coating is normally used in areas that will receive a lot of forklift activity or heavy truck traffic, because it has great mechanical strength. Another type of this coating is made with quartz sand. That coating is used in food processing plants or locations that have liquids present because it has great anti-slip qualities.

Self-leveling Coating Floor Epoxy:

Self-leveling Coating Floor Epoxy Picture

These coatings are easy to install over old and new concrete floors as they can create a seamless and smooth surface. Self-leveling epoxy coating can be used in storage facilities, office buildings, warehouses, kitchens, garages, dining rooms, and so much more.

Mortar Coating Floor Epoxy:

Mortar Coating Floor Epoxy Picture

This is the strongest coating of all epoxy floors. This type of coating is normally used in heavy industry areas and can be used to repair the cracks to other epoxy floors before laying different epoxy coatings.

Gravel Coating Floor Epoxy:

Gravel Coating Floor Epoxy Picture

This type of epoxy coating is the most decorative choices and can be used to add brand marks, decorative details, and even logotypes to the floor.

Terrazzo Coating Floor Epoxy:

Terrazzo Coating Floor Epoxy Picture

This type of coating is quite decorative and simple to clean. Terrazzo coatings are normally used in large areas such as entrances and hallways in schools, office buildings and commercial buildings.

Antistatic Coating Floor Epoxy:

Antistatic Coating Floor Epoxy Picture

This type of coating is used in static sensitive areas where electronic components are in permanent use and a having a static free environment is vital for places like hospitals, electronic manufacturing plants, and laboratories.

Vapor Barrier Coating Floor Epoxy:

Vapor Barrier Coating Floor Epoxy Picture

Liquid vapor barrier epoxy is applied on top of a concrete floors to give it an impenetrable surface that reduces vapor transmission to almost zero. This coating is normally added before the final flooring surface is added such as hardwood floors, carpet, tile, and sheet vinyl.

Flaked Coating Floor Epoxy:

Flaked Coating Floor Epoxy Picture

This isn’t really a type of epoxy flooring, but a style of applying the coating. This type of technique adds multicolored chips or flakes into the coating while it is wet to give it a decorative look when finished.

100% Solids Coating Floor Epoxy:

100% Solids Coating Floor Epoxy Picture

This happens to be the most durable type of epoxy material, which a professional installer will recommend and use. This coating will last around 20 years, especially when it is used for heavy human traffic areasor where surfaces need protection from possible abrasions, chemical reactions of chemical substances and hot tire marks. These installers will use hardeners that allow the coating to dry into a solid form, while it bonds with the concrete.

Water Based Coating Floor Epoxy:

Water Based Coating Floor Epoxy Picture

This type of coating is more of a primer and sealer, because it spreads thinly and doesn’t possess the same resistance and durability as 100% solid coating does. This is the type of coating that is included in a DIY kit that is considered user friendly than the others. Because of the ability to penetrate a porous surface, it is normally used as a sealer or primer over degreased concrete surfaces. It does give concrete a smooth and glossy surface as well as protective qualities against abrasions, chemical reactions, and stains.

Solvent Based Coating Floor Epoxy:

Solvent Based Coating Floor Epoxy Picture

Just like the name has implied, this type of coating uses solvents when it is used as a floor primer and sealer, just like the water based type. Solvent based epoxies will contain solids that range from 30% to 70%, which gives you a really thin layer. Because its nature is a solvent based floor coating it makes it a less favorable choice, as the type or amount of solvent that is used is normally noncompliant with the VOC or Volatile Organic Compound regulations. Out of these coatings, DIY and Chicago installers will hardly ever include a solvent based coating as a primer or sealer in epoxy floors.

Arizona Epoxy Systems Offer Epoxy Flooring Coatings

Stay Tuned For More From The Expert Epoxy Flooring Installers At Arizona Epoxy Systems.

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Do’s & Don’ts of a Quality Epoxy Installation

do's and don'ts of a quality epoxy installation

Here we list proper methods of mixing and installing epoxy resin. For this first installment, we are focusing on the “do’s” of a quality epoxy installation.

It is OK to “do” the following protocol when installing and mixing epoxy:

  • Only mix in enough epoxy that you can finish using within half of the pot-life. Over time, epoxy will thicken and become difficult to apply.
  • Smaller batches set up slower than larger batches. Start with only mixing small batches of epoxy and then slowly increase the batch size to insure you don’t loose your mix.
  • All epoxy should be thoroughly mixed for at least 3 minutes.
  • Take the extra time to make sure you measure a couple of times for accuracy.
  • Use only clean buckets to measure the epoxy in.
  • Use 2 different buckets for A & B Resin mixes.
  • Never mix A resin into B resin, only the other way around.
  • Warm epoxy sets faster than cold epoxy does, the smaller the batch, the faster it will set.
  • Remember warmer epoxies set much faster than cooler epoxies, so start by making small batches.
  • If you decide to use cold epoxy, make sure you give it the extra time to cure.
  • Substrate temperature causes the longest curing time, temperature of the material comes in a a strong second place and the temperature of the air has the least effect of curing time.
  • Always wear rubber type of globes and have eye protection when applying or mixing epoxy.
  •  Make sure you scrape all of the remaining resin out of both B & A epoxy containers.
  • Left over epoxy should be disposed of properly.
  • Make sure and read all labels and instructions before beginning the application.
  • Separate your A and B resins when you receive your order so that you know have received everything before starting the application.
  • If you have to stop your application in the middle of application, contact your technical support to team to make sure you use proper methods of stoppage. For aesthetic purposes, if you do stop a coating in the middle of the job, its best to stop the application near a masked-off line. Make sure before the epoxy harden that you remove the tape.
  • Make sure you have all needed supplies before mixing and application starts.
  • Never be afraid to ask question if you are unsure about any step of the mixing or application process.
  • Clean your skin and other surfaces immediately after coming into contact with epoxy resin.
  • Only apply epoxies on sound and clean substrates.
  • Always use clean pails to mix together your epoxy.
  • Use a power drill for easy epoxy mixing.